Spaceframe ChassisHome This spaceframe represented the most significant departure from Staffordshire Uni Racing’s previous designs, incorporating major changes in geometry, load paths, and manufacturing detail. Built from T45 steel tubing,…
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Welding FixtureHome Constructed from 12 mm MDF with routered geometry. This ensured repeatable alignment for welded assemblies, reducing distortion and improving weld consistency. Categories Spaceframe Tags Formula Student
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Tabs and BracketsHome Custom-designed and manufactured in-house to attach every ancillary component to the chassis. These weld-on tabs and brackets were engineered to disperse loads, simplify assembly, and allow future…
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Billet BackplateHome CNC-machined in 7075 aluminium using a 3-axis milling process to serve as the mounting base for the powertrain, driveline, and rear suspension. 7075 was selected for its high…
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Roll Hoops & Harness BarHome Fabricated from T45 tubing (25.4 mm diameter), bent using a mandrel bender to maintain full section and prevent collapse/ripple. Designed to meet safety and rollover…
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Brake DuctHome This project focused on developing Staffordshire Uni Racing’s first full brake cooling solution, including a 3D-printed brake duct and shroud assembly. The goal was to channel airflow efficiently…
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